Coated Steel Wire
Your Leading Coated Steel Wire Supplier
Zhangjiagang City Vicrown New Material Co., Ltd. specializes in the production, research and development and sales of metal products. Our main products include carbon steel wire, spring wire, patented wire, coppered steel wire, galvanized steel wire, phosphated steel wire, coated steel wire, cut shot steel wire, steel strips, steel pipe, phosphatizing agents and wire drawing machines. Coated steel wire is steel wire that has a layer of another material applied to its surface, providing enhanced properties like corrosion resistance, improved aesthetics, or specific functional characteristics.
Why Choose Us
Rich Experience
The company began producing and selling steel wire ropes and bead wires in the early 1990s. We have over 30 years of experience in the research and production of metal products.
Production Market
Our company has over 20 years of export experience, and our products are mainly sold to markets such as North America, South America, Europe, Australia, and Southeast Asia.
Production Equipment
Our company has phosphating steel wire production lines, coppered steel wire production lines, and galvanized steel wire production lines.
Product Application
Our company's products are widely used in the fields of automobiles, construction, energy, agriculture, consumer goods, and mechanical equipment.
Types of Coated Steel Wire
Brass Coated Steel Wire
Brass coated steel wire for hose reinforcement, also called rubber hose steel wire, is used as braided or spiral wrapped reinforcement for rubber and thermoplastic high pressure hoses.
Tin Plated Copper Steel Wire
Tin plated copper steel wire integrates the mechanical advantages of high-strength steel with the conductive properties of the tin-coated layer, specifically designed for demanding applications such as power transmission, communication, and industry.
Hot Dipped Galvanized Steel Wire
Galvanized steel wire, as an outstanding metal product, is meticulously coated with a uniform layer of zinc on high-quality carbon steel wire through hot-dip galvanizing or electroplating processes. It ingeniously combines the high strength characteristics of the steel wire with the excellent corrosion resistance provided by the zinc layer.
Anti Oxidation Copper Coated Steel Wire
Using high-quality low-carbon steel as the base material, these wires are meticulously drawn and advanced copper plating processes refine them, perfectly integrating the high strength of steel with the excellent electrical conductivity of copper.
Specifications of Coated Steel Wire
|
Parameter |
Specifications |
|
Base material |
High carbon steel (SWRH62A/72A), medium carbon steel, low alloy steel |
|
Diameter range |
0.5mm-12mm (customizable for special specifications) |
|
Type of galvanizing |
Hot dip galvanizing (HDG), electro-galvanizing (EG), zinc aluminum alloy coating |
|
Zinc layer thickness |
20-300g/m² (graded according to ISO 1461 standard) |
|
Tensile strength |
800MPa-2000MPa (base material + coating strength) |
|
Extensibility |
More than 5% (ASTM A641 standard) |
|
Character of surface |
Smooth surface, slight zinc flower, flat passivation treatment |
|
Approval standards |
ISO 1461, ASTM A641, BS EN 10244 |
Production Process of Coated Steel Wire
Prepare raw materials for processing
Prepare various materials as required, such as D6, D8, D10, D12, to supply enough for the production process.
Continuous wire drawing
From the prepared materials in step 1, the wire drawing process is conducted.
Cleaning and rinsing
To produce zinc-coated steel wire, the wire must be cleaned and rinsed to remove rust. Then, the raw materials are dried before proceeding to the zinc-coating process.
Electroplating or hot-dip galvanizing of steel wire
The processed steel is either electroplated (zinc sprayed onto the surface of the wire) or hot-dip galvanized (the wire is directly immersed in a hot zinc bath).
Check the zinc coating
Check the thickness, smoothness, uniformity of the zinc coating. If the coating does not meet the standard, an additional zinc-coating process is conducted to meet the required specifications.
Finished product
After completing the zinc coating inspection, the wire is naturally dried and carefully preserved. Finally, it is coiled for easier transportation.
Customization Options
| Diameter | Customizable |
| Structure | Customizable |
| Length | Customizable |
| Twist direction | Left/right |
| Packaging | I-shaped wheel roll or fixed length straight bar |
Application Scenario of Coated Steel Wire
Surface Treatment of Coated Steel Wire
Hot dip zinc coating of the wire consists in immersing it in a bath of molten zinc at a temperature of about 450°C. Hot dip zinc coating is the most common method of applying zinc, using this technology, the highest quality, durable and resistant zinc coating of the wire is obtained. To obtain a better zinc coating, the wire can be immersed in a bath of molten zinc several times - this is how the highest quality zinc coated wire is made.
The hot-dip zinc coating method requires a rather complex technology of preparatory and final measures that require accuracy and strict adherence. But exact observance of all stages of hot-dip zinc coating technology makes it possible to obtain zinc coated wire and other types of metal products that are well protected from corrosion.
Packaging & Shipping
FAQ
We're well-known as one of the leading coated steel wire manufacturers and suppliers in China. If you're going to buy high quality coated steel wire made in China, welcome to get free sample from our factory.
3 8 coated cable, Smooth steel wire rope, tinned copper clad steel wire